RS2MQTT / RS2MQTT+ 4G MQTT Gateway

RS2MQTT / RS2MQTT+ 4G MQTT Gateway

Category: IoT Gateway

Specifications
Details

3Wire Industrial 4G IoT Gateway

RS2MQTT / RS2MQTT+ 4G MQTT Gateway

3Wire RS2MQTT and RS2MQTT+ are industrial 4G IoT gateways designed to connect field devices such as PLCs, power meters, energy meters, sensors, protection relays, controllers and remote I/O modules to IoT platforms.

The gateways poll data from RS232, RS485 or RS422 devices and transmit the data to cloud or server platforms using MQTT or HTTP POST over GPRS / LTE networks. RS2MQTT is focused on serial connectivity, while RS2MQTT+ adds Ethernet for TCP/IP-based polling applications.

4G CAT 1 LTE RS485 / RS422 / RS232 MQTT / HTTP POST Modbus RTU / TCP JSON Payload 800-Record Cache IoTWatt 4.0 Ready

Product Overview

RS2MQTT is designed for industrial sites that need to collect data from existing serial devices and send it to an IoT platform without installing a full PLC, industrial PC or local server.

It can poll Modbus RTU and DLT-645 parameters, convert selected data into JSON format, and publish it through MQTT or send it through HTTP POST. Configuration can be managed through serial interface and 3Wire Device Management Software.

Positioning: RS2MQTT is an industrial 4G MQTT / HTTP gateway for converting field device data from RS485 / RS232 into cloud-ready IoT data.

Why RS2MQTT Matters

Many sites already have useful data inside Modbus meters, PLCs and serial devices. RS2MQTT helps bring that data into the cloud without replacing the field equipment.

  • Industrial IoT retrofit
  • Remote meter reading
  • 4G backhaul
  • Modbus polling
  • MQTT publishing
  • JSON payload
  • IoTWatt gateway

Typical Data Flow

RS2MQTT acts as the bridge between field devices and the IoT platform. It collects data locally from meters, PLCs or sensors, then sends the data to MQTT brokers, IoTWatt 4.0 or other cloud platforms through the cellular network.

1
Field Device Meter, PLC, relay, sensor or controller.
2
RS485 / RS232 Modbus RTU, DLT-645 or serial data.
3
RS2MQTT Gateway Polling, conversion and cache.
4
4G / LTE Cellular data transmission.
5
MQTT / Cloud IoTWatt, broker, server or dashboard.

Key Features at a Glance

Industrial 4G Gateway Supports cellular communication for distributed and remote site monitoring.
Serial Device Connectivity RS485 / RS422 terminal interface and RS232 DB9 interface for meters, PLCs and devices.
MQTT and HTTP POST Publishes data to MQTT brokers or sends data to servers using HTTP POST.
Modbus RTU Polling Polls Modbus RTU parameters and converts selected data into JSON format.
Modbus RTU to TCP Supports serial transparent transmission and Modbus RTU to Modbus TCP operation.
RS2MQTT+ Ethernet Option RS2MQTT+ includes Ethernet for TCP/IP-based data polling applications.
Internal Data Cache Stores up to 800 data records to reduce data loss during temporary network outage.
Heartbeat and Keep Alive Helps maintain reliable connection to the server, broker or cloud platform.
Watchdog Circuit Supports stable continuous operation for industrial monitoring applications.

RS2MQTT vs RS2MQTT+

Item RS2MQTT RS2MQTT+
Main Function 4G gateway for serial RS232 / RS485 / RS422 devices. 4G gateway for serial devices plus Ethernet / TCP-IP based devices.
Field Interface RS485 / RS422 terminal and RS232 DB9. RS485 / RS422 terminal, RS232 DB9 and Ethernet port.
Typical Use Power meters, PLCs, relays and sensors using serial communication. Serial devices plus meters, PLCs or equipment using TCP/IP polling.
Cloud Communication MQTT and HTTP POST over GPRS / LTE. MQTT and HTTP POST over GPRS / LTE.
Best Fit Single RS485 network or serial device retrofit. Mixed serial and Ethernet-based monitoring sites.

Technical Specifications Summary

Category Specification
Product Type Industrial 4G IoT gateway for MQTT / HTTP data transmission.
Cellular Modes 4G CAT 1; supports 2G and 4G; FDD LTE B1 / B3 / B5 / B8; TDD LTE B34 / B38 / B39 / B40 / B41; GSM B3 / B8.
Transmission Rate LTE: 10 Mbps downlink, 5 Mbps uplink; GPRS: 85.6 Kbps downlink and uplink.
SIM Card 3V and 1.8V standard SIM.
Antenna 50 Ohm / SMA type.
Serial Interface RS485 / RS422 terminal and RS232 DB9.
Serial Baud Rate 300 bps to 921600 bps.
Protocols MQTT, HTTP POST, serial transparent transmission, Modbus RTU to Modbus TCP and Modbus RTU to MQTT / JSON.
Device Polling Up to 32 slaves on RS485 bus and up to 200 parameters polled.
Internal Cache Up to 800 data records.
Configuration 3Wire Device Management Software and serial AT command configuration.
Power Supply 9–48 VDC wide voltage input, 5.5 mm plug and 2-way pluggable terminal block adaptor.
Typical Current 80 mA at 12 VDC; 40 mA at 24 VDC.
LED Indicators Power, 4G, Link and Active LED indicators.
Dimensions 94 mm L x 65 mm W x 25 mm H.
Operating Temperature -40°C to +85°C.
Humidity 5% to 95% RH.

Supported Data Architecture

Layer Description
Field Device Layer Power meters, energy meters, PLCs, sensors, relays, controllers and RS485 / RS232 / RS422 or TCP/IP devices.
Gateway Layer RS2MQTT / RS2MQTT+ polls data, converts it into the required format and stores cached records during network outage.
Network Layer 4G / GPRS / LTE cellular communication provides data backhaul from remote sites.
Broker / Server Layer MQTT broker or HTTP endpoint receives the data for processing and storage.
Application Layer IoTWatt 4.0, cloud dashboards, mobile applications, reporting tools, alerts and analytics use the collected data.

Applications and Best-Fit Sites

  • Energy monitoring
  • Remote meter reading
  • Machine monitoring
  • Industrial IoT retrofit
  • Fuel stations
  • Pump stations
  • Substations
  • Remote electrical rooms
  • Warehouses
  • Commercial buildings
  • Distributed branches
  • IoTWatt 4.0 projects

Why RS2MQTT for Industrial IoT?

Retrofit Friendly Useful where existing meters and PLCs already have Modbus or serial communication.
No Local Server Required Reduces the need for a local PC or full SCADA system at small or remote sites.
Remote Site Ready Supports 4G cellular backhaul where wired internet is not available.
Cloud Payload Ready Converts Modbus RTU data into JSON format for cloud and web systems.
Reduced Data Loss Stores records locally during temporary cellular outage.
Reliable Operation Heartbeat, keep-alive and watchdog features support long-term industrial deployment.

Integration with IoTWatt 4.0

RS2MQTT is one of the practical gateway options for IoTWatt 4.0 deployment. It can collect meter and equipment data from remote panels, substations, pump stations, fuel stations, industrial plants and commercial buildings, then transmit the data to IoTWatt 4.0 for dashboards, analytics, alerts and reports.

  • RS485 Modbus meters
  • 4G energy data upload
  • Remote panel monitoring
  • Multi-site dashboards
  • Demand analytics
  • Digital energy audit data
  • EECA reporting support
  • Alarm notifications
  • MQTT data pipeline
  • Cloud-ready integration

Recommended Deployment Checklist

  • Confirm field protocol
  • Confirm RS485 wiring
  • Confirm slave IDs
  • Confirm baud rate and parity
  • Confirm register map
  • Confirm number of devices
  • Confirm total polling parameters
  • Confirm SIM and data plan
  • Check APN settings
  • Check cellular signal strength
  • Confirm MQTT broker / HTTP endpoint
  • Confirm topic and payload format
  • Confirm antenna location
  • Test data before commissioning

RS2MQTT Supply, Configuration and IoTWatt 4.0 Integration

Saturn Pyro supports 3Wire RS2MQTT and RS2MQTT+ gateways for industrial IoT, energy monitoring, remote meter reading, Modbus-to-MQTT conversion, multi-site monitoring, IoTWatt 4.0 dashboards and digital energy audit projects in Malaysia.

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